Testing packaging at extremes: inside the Arctic experiment

April 30, 2026
Horizon Grant
Innovation

From the lab to the Arctic

Scientists from Plymouth Marine Laboratory (PML) have returned from Svalbard, where they’ve deployed an experiment designed to answer one critical question:

How do different materials behave when they leave the lab and enter the real world?

This is one of the first field trials as part of Horizon Project, a Horizon Europe-funded project led by Notpla to remove plastic from single-use coffee cups.

At its core, the project is focused on creating a natural coating to replace the thin plastic lining inside traditional coffee cups.

Image provided by PML

Why coffee cups are harder to solve than they look

Most takeaway coffee cups appear to be paper.

In reality, they’re a paper-plastic composite, lined with a thin layer designed to prevent leakage.

“It’s hard to imagine, but it is estimated that up to 250–300 billion single-use ‘paper cups’ are discarded worldwide each year.”
Dr Matthew Cole, Plymouth Marine Laboratory

As a mixed material, these cups are difficult to recycle. In the UK, fewer than 3%* are recycled. The majority are incinerated, sent to landfill, or enter the environment.

And once there, plastic doesn’t simply disappear.

* Single-use cups and on-the-go fibre-composite food packaging, WRAP 2022

Why test materials in the Arctic?

Microplastics have now been detected in some of the most remote environments on Earth, including the Arctic.

Plastic pollution doesn’t stay where it’s created or where it’s used. Ocean currents can carry materials from the North Sea into the Arctic Ocean, where they accumulate.

“It’s important that we know what happens if, or more likely, when this litter finds its way into this environment.”
Dr Matthew Cole

Plymouth Marine Laboratory (PML) chose Svalbard not just because it’s remote, but because it represents one of the most extreme testing environments available:

  • Sub-zero temperatures
  • Low light conditions
  • Limited biological activity

If materials break down here, it tells us something meaningful about how they behave globally.

Image provided by PML

The experiment: comparing materials in real conditions

The Arctic marks the first of five global deployment sites in this study. At each location, researchers are comparing how natural coffee cup linings degrade over time when compared to on the market solutions:

Before deployment, the team prepared 30 experimental boards, each fitted with material samples.

Baseline measurements were taken to allow for direct comparison as the materials are exposed to real environmental conditions over time.

Image provided by PML

Moving beyond lab testing

Materials labelled as “biodegradable” or “compostable” are often tested under controlled laboratory conditions. But real environments are far more complex.

“One of the fundamental challenges with plastic pollution is that most products were never designed with their end-of-life in mind.”
Professor Pennie Lindeque, Plymouth Marine Laboratory

This project is about ensuring that the materials we design today don’t become the problems of tomorrow.

By testing materials in the environments they may actually end up in, researchers can begin to understand:

  • Whether they truly break down
  • How long that process takes
  • And what impact they may have along the way
Image provided by PML

Deploying the experiment in Svalbard

The journey to Svalbard began in February, just after the region’s period of continuous darkness.

Once on site, the work quickly shifted from controlled lab preparation to hands-on fieldwork.

“It was cold, around –5°C during our time there, but the week before it had been closer to –40.” Dr Rachel Coppock, Plymouth Marine Laboratory

Building the experiment on the ground

Working with locally sourced materials, the team constructed a bespoke frame to hold the experimental boards.

In true fieldwork fashion, this included sourcing materials from waste streams and repurposing them on site.

“It was great to be able to give the wood a second life, rather than it ending up in landfill or being incinerated.”
Professor Pennie Lindeque

Once assembled, the frame was secured into the frozen ground with support from the British Antarctic Survey.

Shortly after installation, the structure was buried under snowdrift, a reminder of just how dynamic these environments are.

Image provided by PML

What happens next

Each site includes six identical boards, which will be collected at set intervals over a six-month period.

Samples from the Arctic will be retrieved by partners at the UK Arctic Station and the Norwegian Polar Institute, before being returned to Plymouth Marine Laboratory for analysis.

The aim is to build a clearer picture of how materials behave across:

  • Cold, low-light environments
  • Highly variable natural conditions
  • Real-world exposure over time

“Testing these materials in the Arctic allows us to move beyond the lab and understand how they behave under real environmental conditions.” Professor Pennie Lindeque

Why this matters for the future of packaging

Plastic pollution is a global issue. Even the most remote environments are not untouched.

This project is about ensuring that the materials we design today don’t become the problems of tomorrow.

“What’s exciting about this project is that we’re testing next-generation materials alongside conventional plastics, giving us a clear picture of whether these alternatives are truly better.”
Dr Rachel Coppock

For Notpla, this is a critical step. Not just in developing a plastic-free coffee cup, but in proving that it works beyond the lab, in the environments where materials ultimately end up.

What comes next

The Arctic is the first of several global deployment sites.

Over the coming months, the research team will continue to monitor how materials change across different environments, from polar regions to more temperate and urban settings.

Each dataset brings us closer to understanding what “better” really means when it comes to materials.

And how to design packaging that works with the world around it, not against it.

Follow the project

Stay up to date with the Horizon project and future experiments.

Funded by the European Union. Views and opinions expressed are however those of the author(s) only and do not necessarily reflect those of the European Union . Neither the European Union nor the granting authority can be held responsible for them.

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